<b><span style="font-size:14.0pt;line-height:150%;font-family:黑体;color:windowtext;">产品简介</span></b><b><span style="font-size:14.0pt;line-height:150%;font-family:"color:windowtext;">
</span></b><span style="font-family:黑体;color:windowtext;">凯盟不锈铁钝化液<span>ID4<span>000-2</span></span><span>属于原<span>ID4000</span>的升级配方系列产品。本品基于羟亚基有机酸为基本，复合有机类胺盐和优质缓蚀剂复合而成，与老版产品相比，本品剔除了易引起工件表面产生红色附着物的成份，溶液清彻、透亮。钝化成膜速度更快、更致密，可有效保证钝化过程中不会破坏工件原色泽和改变工件尺寸，有效提高不锈钢工件抗盐雾能力。</span></span><b><span style="font-family:黑体;color:windowtext;"></span></b>
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<p>
<b><span style="font-size:14.0pt;line-height:150%;font-family:黑体;">特性与优点<span></span></span></b>
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<p>
<span style="font-size:10.5pt;line-height:150%;font-family:黑体;">本产品具有以下优点<span>:
</span>·<span> </span>成膜速度快，仅需</span><span style="font-size:10.5pt;line-height:150%;font-family:"">15~20</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">分钟即可形成完整的耐蚀膜<span>
</span>·<span> </span></span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">酸度较低，可满足市场上各类不锈铁非标材质的钝化，不易引起变色</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">
</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">·<span> </span>较老产品相比，经本品钝化后的工件耐蚀能力更强<span></span></span>
</p>
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<span style="font-size:10.5pt;line-height:150%;font-family:黑体;">·<span> </span></span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">本品广泛适用于国标<span>1Cr13</span>、<span>2Cr13</span>、<span>3Cr13</span>、<span>SUS416</span>、<span>430</span>、<span>SUS420F</span>等材料的钝化处理，通用性强<span>
</span></span><b><span style="font-size:14.0pt;line-height:150%;font-family:黑体;">应用范围<span></span></span></b>
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<p>
<span style="font-size:10.5pt;line-height:150%;font-family:黑体;">·<span> </span>广泛应用于各类<span>SUS400</span>系列国标与非标不锈铁的钝化处理，特别适用于精密小复杂件大面积钝化处理。如螺丝、轴销、精密机械传动件、通讯器材及其它紧固件等钝化抗腐蚀处理<span></span></span>
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<b><span style="font-size:14.0pt;line-height:150%;font-family:黑体;">典型性质<span></span></span></b>
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<b>凯盟不锈铁钝化液<span> ID4000-2</span></b><b><span style="font-size:10.5pt;color:#333333;"></span></b>
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<pre><b><span style="font-size:10.5pt;color:#333333;">典型数据<span></span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;color:#333333;">测试标准<span></span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;color:#333333;">密度（<span>25</span></span></b><b><span style="font-size:10.5pt;">℃<span style="color:#333333;">）<span></span></span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;font-family:"">1.002~1.03 </span></b><b><span style="font-size:10.5pt;color:#333333;"></span></b></pre>
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<pre><b><span style="font-size:10.5pt;">比重计<span style="color:#333333;"></span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;">外观 <span style="color:#333333;"></span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;">无色透明液体<span style="color:#333333;"></span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;">目视<span style="color:#333333;"></span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;">酸度<span>PT</span></span></b></pre>
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<pre><b><span style="font-size:10.5pt;font-family:"">14~22PT</span></b><b><span style="font-size:10.5pt;"></span></b></pre>
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<pre><b><span style="font-size:10.5pt;">滴定法<span></span></span></b></pre>
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<p style="margin-left:6.0pt;">
<span><img width="662" height="2" src="file:///C:/Users/ADMINI~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.gif" /></span><b><span style="font-size:14.0pt;line-height:150%;font-family:黑体;"></span></b>
</p>
<p>
<span><img width="662" height="2" src="file:///C:/Users/ADMINI~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.gif" /></span><b><span style="font-size:14.0pt;font-family:黑体;">使用方法<span></span></span></b>
</p>
<p style="margin-left:6.0pt;">
<span style="font-size:10.5pt;line-height:150%;font-family:黑体;">·<span> </span></span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">初次使用本品者请详读物质安全数据</span><span style="font-size:10.5pt;line-height:150%;font-family:"">MSDS</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">说明</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">无经验者在专业人士指引下使用</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">小批量试作合格再批量生产。本品为原液使用</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">温度为</span><span style="font-size:10.5pt;line-height:150%;font-family:"">60~85℃</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">（最佳</span><span style="font-size:10.5pt;line-height:150%;font-family:"">75~85℃</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">）。</span><span style="font-size:10.5pt;line-height:150%;font-family:""></span>
</p>
<p style="margin-left:6.0pt;">
<span style="font-size:10.5pt;line-height:150%;font-family:黑体;">· </span><span style="font-size:10.5pt;line-height:150%;font-family:""> </span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">将表面清洁无油的工件置于本品中温度</span><span style="font-size:10.5pt;line-height:150%;font-family:"">80±5℃</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">浸泡</span><span style="font-size:10.5pt;line-height:150%;font-family:"">15~20</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">分钟后</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">用清水漂洗干净</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">然后再放到配位处理剂中温度为</span><span style="font-size:10.5pt;line-height:150%;font-family:"">60~70℃,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">时间保持</span><span style="font-size:10.5pt;line-height:150%;font-family:"">15</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">分钟后取出</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">用清水冲洗干净、再用纯净水浸泡</span><span style="font-size:10.5pt;line-height:150%;font-family:"">1~2</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">分钟后烘干即可包装。</span><span style="font-size:10.5pt;line-height:150%;font-family:"">
</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">·<span> </span></span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">若工件形状复杂</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">钝化后难以冲洗干净的情况</span><span style="font-size:10.5pt;line-height:150%;font-family:"">,</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">建议在泡纯水工艺前增加使用</span><span style="font-size:10.5pt;line-height:150%;font-family:"">2~5%NaOH/NaCO<sub>3</sub></span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">溶液中和</span><span style="font-size:10.5pt;line-height:150%;font-family:"">1~2</span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;">分钟，再将工件冲洗干净再泡纯水，效果更佳。</span><span style="font-size:14.0pt;line-height:150%;"> </span>
</p>
<p style="margin-left:6.0pt;">
<span style="font-size:14.0pt;line-height:150%;"> </span><span style="font-size:10.5pt;line-height:150%;font-family:黑体;"></span>
</p>
<p>
<b><span style="font-size:14.0pt;line-height:150%;font-family:黑体;">常规工艺流程<span>
</span></span></b><span style="line-height:150%;font-family:黑体;">待处理工件——除油脱脂—过清水—钝化</span><span style="line-height:150%;">—</span><span style="line-height:150%;font-family:黑体;">流动清水漂洗—配位处理</span><span style="line-height:150%;">—</span><span style="line-height:150%;font-family:黑体;">过清水<span>---</span>泡纯净水—烘干或晾干<span>
</span>注<span>:</span>工艺流程可根据实际情况增减<span></span></span>
</p>
<p>
<span style="line-height:150%;font-family:黑体;">
</span><b><span style="font-size:14pt;line-height:150%;font-family:黑体;">槽液维护</span></b><span style="line-height:150%;font-family:黑体;">
</span><span style="line-height:150%;font-family:黑体;">在钝化过程中，由于钝化液长期处于高温状态因此钝化液中氧化剂会不断消耗以及工件携带物的影响，钝化液的密度会随着这些因素的产生而有所变化，正常溶液密度约为<span>1.01</span>，若大于<span>1.03</span>说明溶液浓度偏高，</span><span style="line-height:150%;font-family:黑体;">应及时向钝化液中补充少量水份使溶液的密度</span><span style="line-height:150%;font-family:黑体;">达到工艺指标范围内。密度小于<span>1.002</span>时则相反蒸发少量水份<span>, </span>调整密度到工艺范围。同时每次调整完溶液密度后，必须及时检测溶液的酸度，若酸度小于指标范围，则需添加<span>4000-2M</span>添加剂，每加入<span>4000-2M</span>添加剂<span>0.2%</span>则酸度可升高约<span>1PT</span>。至于选择什么样的酸度需要由用户根据各自的材料特性试用后选择。<span>ID4000-2</span>的消耗量主要取决于工件的处理表面积和携带损耗，本品消耗量为：<span>0.2-0.3Kg/m<sup>2</sup></span>的表面积。<span></span></span>
</p>
<p>
<b><span style="font-size:12.0pt;line-height:150%;font-family:黑体;">
</span></b><b><span style="font-size:12.0pt;line-height:150%;font-family:黑体;">溶液的老化失效</span></b><span> </span>
</p>
<p>
<span style="font-family:黑体;">实践证明：工作液经过长期使用<span>,</span>当溶液中杂质含量达到极限<span>Fe<sup>3+</sup></span>＞<span>6g/L</span>时，钝化性能急剧降低<span>.</span>不管如何补加新液<span>,</span>钝化质量检验都难以满足<span>,</span>这时应倒掉槽液更换新液。<span></span></span>
</p>
<p>
<b><span style="font-size:14.0pt;font-family:黑体;">质量指标检验方法</span></b><b><span style="font-size:14.0pt;">:</span></b><b><span style="font-family:宋体;">
</span></b><b><span style="font-family:黑体;">密度</span></b><span style="font-family:黑体;">:</span><span style="font-family:黑体;">测量方法</span><span style="font-family:宋体;"> </span><span style="font-family:黑体;">选用量程为</span><span>1.0-1.1</span><span style="font-family:黑体;">的精密比重仪</span><span>,</span><span style="font-family:黑体;">精度为±</span><span>0.01</span><span style="font-family:黑体;">可直接测量，或用量程为</span><span>1.0-1.1</span><span style="font-family:黑体;">的精密玻璃浮计测量。</span><span></span>
</p>
<p>
<b><span style="font-family:黑体;">酸度的测量</span></b><span style="font-family:黑体;">：
吸取本液<span>5ml</span>于<span>250ml</span>锥形瓶中，加入纯水<span>80ml</span>稀释，滴入<span>0.5%</span>酚酞指示剂<span>5</span>滴，用标准<span>0.1mol/L</span>的<span>NaOH</span>滴定至淡红色<span>.</span>记录耗用量<span>Nml</span>，即酸度为<span>N PT</span></span>
</p>
<p>
<span style="font-family:黑体;">酚酞指示剂的配制方法：取<span>0.5g</span>酚酞，用乙醇（<span>80%</span>以上）溶解，并稀释至<span> 100mL</span>，无需加水。<span></span></span>
</p>
<p>
<span style="font-family:黑体;"> </span>
</p>
<p>
<b><span style="font-size:14.0pt;font-family:黑体;">钝化质量检查</span></b><b><span style="font-size:14.0pt;">
</span></b><span style="font-family:黑体;">·
盐雾测试<span>
</span>依据<span>QQ-P-35B</span>要求采用<span>5%NaCL</span>溶液连续喷雾测试，根据生锈的时间长短来鉴定钝化膜质量的好坏<span></span></span>
</p>
<p>
<b><span style="font-size:14.0pt;font-family:黑体;">健康与安全<span></span></span></b>
</p>
<p>
<span style="font-size:10.5pt;font-family:黑体;">根据资料显示<span>,</span>本产品在使用过程中应避免与皮肤和眼睛接触。如接触应及时用大量清水冲洗干净，严重者及时送医治疗。<span></span></span>
</p>
<p>
<span style="font-size:10.5pt;font-family:黑体;">本产品在使用过程中要严格遵循物质安全数据表<span>(MSDS)</span>提供的指引<span>.</span>除指定的用途外<span>,</span>本品不应用于其它用途<span>.</span>如需处理用过的产品<span>,</span>请注意保护环境<span>.</span></span>
</p>
<p>
<b><span style="font-size:14.0pt;font-family:黑体;">注意事项<span></span></span></b>
</p>
<p>
<span style="font-family:黑体;">·<span> </span>碳含量太高或热处理工艺不当造成工件金相组织疏松的工件采用标准工艺处理时会有发黑的现象。这时建议可适当降低温度<span>40</span>℃<span>-50</span>℃温度处理，若问题仍然不能解决时可以往溶液添加去离子水使密度达到<span>1.008</span>的指标进行处理。特殊情况请及时与我司技术人员联络；<span></span></span>
</p>
<p>
<span style="font-family:黑体;">·<span> </span>为维持溶液质量的稳定<span>,</span>建议每<span>1-2</span>天检验槽液的酸度<span>,</span>这是最有效的控制方法<span>
</span>·<span> </span>配位处理是对钝化膜进行膜层晶核细化、络合的过程，本品性能稳定<span>,</span>请保持溶液密度在<span>1.004-1.03</span>即可稳定生产<span>.</span></span>
</p>
<p>
<b><span style="font-size:14.0pt;font-family:黑体;">废水处理<span>:</span></span></b><span style="font-family:黑体;">
</span><span style="font-family:黑体;">·<span> </span>本品完全不含重金属<span>,</span>因此</span><span style="font-family:黑体;">清洗工件表面后所排出的酸水溶液，为了环保，请使用者将废水集合水池，<span></span></span>
</p>
<p>
<span style="font-family:黑体;">然后用石灰、碳酸钠、氢氧化钠中和在<span>PH</span>值为</span><span>7~8</span><span style="font-family:黑体;">时排放。<span>
</span></span><span style="font-family:黑体;">·<span> </span>废水处理参考标准<span>:</span>本品原液消耗<span>NaOH</span>量≈<span>10g/L</span></span><span></span>
</p>
<p>
<strong><span style="font-size:14.0pt;font-family:黑体;">储藏与包装<span>
</span></span></strong><span style="font-size:10.5pt;font-family:黑体;">·<strong><span style="color:#3A3A3A;font-weight:normal;"> </span></strong>本产品在储存、装卸时，参照<span>SH/TO164</span>进行。本产品不燃烧、不爆炸、有弱腐蚀性、环保<b><span style="color:#3A3A3A;"></span></b></span>
</p>
<p>
<span style="font-size:10.5pt;font-family:黑体;">· <span>25Kg/</span>桶化工桶包装<span>,</span>按一般化学品运输<span></span></span>
</p>
<p>
<span style="font-size:10.5pt;font-family:黑体;"> </span>
</p> 联系我时，请说是在易分网看到的，谢谢！
